DEVELOPMENT ROADMAP

At  Evolution Wheel, we are continuously pushing the boundaries of tire technology. Our roadmap outlines key milestones and innovations we're working on to deliver superior performance, longevity, and sustainability for our customers.

AIRLESS UTV TIRES

UTILITY TERRAIN VEHICLES (UTV)

AIRLESS TIRE DEVELOPMENT ROADMAP

At Evolution Wheel, our relentless pursuit of innovation drives the future of UTV tire technology. Our comprehensive roadmap details the pivotal advancements and groundbreaking designs we're actively developing to redefine performance, extend longevity, and champion sustainability for every customer.

COMPLETED - Q1 2024
INITIATION & SCOPING

NEEDS ANALYSIS & SPECIFICATIONS

Document authentic UTV operating conditions across target applications. Recreational trail riding, agricultural work, utility tasks, and extreme terrain use. Quantify load profiles (static, dynamic, and impact), speed ranges (crawl to maximum rated), terrain variables (rock, mud, sand, hardpack, obstacles), and environmental factors. Translate operational data into measurable design targets. Lock down hard constraints early, rim diameter and width compatibility, hub bearing clearances, brake caliper/rotor interference zones, suspension travel envelopes, and vehicle weight distribution. Ensure all design work occurs within these non-negotiable boundaries to prevent costly late-stage redesigns.
COMPLETED - Q2 2024
PHASE 1

CONCEPT ENGINEERING & VIRTUAL TESTING

Determine the appropriate segmented architecture, interlock configuration, attachment method, and candidate material systems for the UTV airless tire. Develop CAD models and conduct finite element simulations to evaluate stress distribution, strain behavior, contact pressure profiles, and thermal rise under defined worst-case duty cycles. Perform iterative design refinements until the computational model demonstrates compliance with all performance requirements and maintains acceptable safety margins.
COMPLETED - Q4 2024
PHASE 2

PROTOTYPE DEVELOPMENT & TEST PROCEDURES

Fabricate initial tire segments and rim assemblies using prototype tooling to validate core design assumptions. Conduct laboratory testing for load capacity, structural durability, thermal performance, chip and cut resistance, torque retention, and balance characteristics. Analyze test data to refine geometry, material compounds, and service procedures prior to initiating field evaluations.
IN PROGRESS
PHASE 3

PILOT DEPLOYMENT & DESIGN RELEASE

Install prototype tires on pilot vehicles and operate them across representative terrains to record temperature profiles, wear characteristics, and failure modes. Assess service life, torque retention, and segment replacement procedures under field conditions. Finalize the design once performance and maintainability satisfy all defined key performance indicators (KPIs).
UPCOMING
PHASE 4

MANUFACTURING SCALE-UP & PROCUREMENT

Transition to production tooling and establish controlled process windows for molding or casting, curing, coating, and inspection operations. Implement in-process controls and statistical process control (SPC) on critical dimensions, and complete supplier qualification activities. Demonstrate manufacturing capability through pilot production runs that achieve defined cost and quality targets.
UPCOMING
PHASE 5

COMMERCIAL RELEASE

Launch the validated UTV airless tire design into the market following successful industrialization. Transition from pilot to full production volumes, supported by qualified suppliers and established quality systems. Implement distribution, service, and support networks to ensure field readiness. Monitor early customer adoption for performance, reliability, and maintainability, and use post-launch data to confirm that cost, durability, and serviceability targets are sustained in real-world operation.